Abstract:
Thermoplastic extrusion has been used to produce starch-based packing peanuts, in a similar way to the production of
extruded expanded snack foods. Native starches are non-plastic due to the intra- and intermolecular hydrogen bonds
between the hydroxyl groups in starch molecules, which represent their crystallinity. Thermo-mechanical processing is
used to disrupt and transform the semi-crystalline structure of starch granules to form a homogeneous and amorphous
material. This transformation is usually accomplished using small amounts of molecular substances commonly known
as gelatinization agents or plasticizers. This paper presents some aspects of producing packing peanuts based on starch
by means of thermoplastic extrusion, putting an emphasis on the working diagram describing the extrusion mechanism
with direct expansion of a partially crystalline polymer and the mechanism of extrudate expansion with aplication to the
influence of water content on the expansion index.
